High Velocity Oil Flushing Skid

High Velocity Oil Flushing Skids are used to flush and filter piping systems in power plants, chemical plants, oil refineries and other petrochemical applications.

High velocity lube oil flushing systems are pre-engineered, pre-fabricated and ready for shipment.  These systems include onboard heaters, filter housings and flow meters.  Available with NEMA 4 & NEMA 7 Panels, all systems have variable Frequency drive for oil flow control, digital temperature controllers to set oil temperature.  These systems provide turbulent flows for high velocity hot oil flushing requirements and remove particulate to ISO 16/14/11 or better, NAS 4, oil cleanliness.

All systems available for sale and/or rent.

High Velocity Oil Flush Layout
PRS Sizing Table

50 GPM Particulate Removal System (Pump, Heater, Housings on one skid)

· Particulate Removal System (PRS) for High Velocity Oil Flushing Applications.

· 2” X 150# Inlet Flange and 2” X 150# Outlet Flange.

· Single #2 Bag Filter Housing followed by a Single Element 636 Series Filter Vessel loaded with 636 Series Filter Elements.

· Viking, Gorman Rupp or Tuthill Gear Pump with 100 PSI Relief Valve

· 24 kW Oil Heater – low watt density with Flow Oil Level Float Switch, High Limit and Process Thermocouples

· Pump Inlet Strainer to protect gears from large debris.

· Sight Flow Indicator.

· Variable flow from 15 to 50 GPM @ 100 PSI Max Pressure

· 3” Diameter 0-160 Process Gauge, 0 to -30” Hg Inlet Gauge, 0-50 PSID Differential Pressure Gauges.

· Low Point Drains on Pump, Heater and Filter Housings with Upstream & Down Stream Sample Ports.  Air Purge Valve located at heater section to between discharge check valve and inlet butterfly valve – this allows you to purge all oil out of the system’s discharge hoses and inlet hoses by simply opening and closing the inlet butterfly valve.

· 24 kW Immersion Heater – 1 Circuit.

· 480 V / 3 Phase Power – 40 Full Load Amps.

· NEMA 7 Explosion Proof Control Panel with Digital Heater Control, VFD Speed Controls, Push to start / Red Push to Stop / Filter Alarm Lights & 2 Circuit Heater Selector Switches w/ Indicator Lights, Heater Process and High Temp Control Modules and VFD Digital Controls. 

· Forklift Slots on all 4 sides with Optional Protective Lifting Structure with 4 Point Lifting Lugs

· 4’ Depth X 6’ Width X 7’ Height @ 2,235 lbs.

· Paint Color – Green

Flushing Skid NEMA 7
NEMA 7 – 200 GPM Flushing Skid

200 GPM High Velocity Flushing Skid – IN STOCK

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Our 200 GPM High Velocity Oil Flush Skid comes standard with a heater. The System has one Tri-plex #2 Bag Filter Housing followed by a 2 Element 636 Series Filter Housing with 33 kW Oil Heater.    The system will enable you to reach Turbulent Flows for High Velocity Hot Oil Flush Applications and reach as low as ISO 16/14/11, NAS 4 Oil Cleanliness & Flush Specifications.

Features & Specifications:
  1. Particulate Removal System (PRS) for High Velocity Oil Flushing Applications.
  2. 3” X 150# Inlet Flange and 2” X 150# Outlet Flange.
  3. Triplex #2 Bag Filter Housing followed by a 2 Element 636 Series Filter Vessel loaded with 636 Series Filter Elements.
  4. Viking, Gorman Rupp or Tuthill Gear Pump with 100 PSI Relief Valve
  5. 33 kW Oil Heater – low watt density with Flow Oil Level Float Switch, High Limit and Process Thermcouples
  6. Pump Inlet Strainer to protect gears from large debris.
  7. Sight Flow Indicator.
  8. Variable flow from 75 to 200 GPM @ 100 PSI Max Pressure
  9. 2.5” Diameter 0-160 Process Gauge, 0 to -30” Hg Inlet Gauge, 0-50 PSID Differential Pressure Gauges.
  10. Low Point Drains on Pump, Heater and Filter Housings with Upstream & Down Stream Sample Ports.  Air Purge Valve located at heater section to between discharge check valve and inlet butterfly valve – this allows you to purge all oil out of the system’s discharge hoses and inlet hoses by simply opening and closing the inlet butterfly valve.
  11. 33 kW Immersion Heater – 1 Circuit.
  12. 480 V / 3 Phase Power – 80 Full Load Amps.
  13. NEMA 7 Explosion Proof Control Panel with Digital Heater Control, VFD Speed Controls, Push to start / Red Push to Stop / Filter Alarm Lights & 2 Circuit Heater Selector Switches w/ Indicator Lights, Heater Process and High Temp Control Modules and VFD Digital Controls. 
  14. Forklift Slots on all 4 sides with Optional Protective Lifting Structure with 4 Point Lifting Lugs
  15. 4’ Depth X 8’ Width X 7’ Height @ 4,235 lbs.
  16. Paint Color – Green
Flushing Skid Vessels

500 GPM HIGH VELOCITY OIL FLUSHING SKID

500 GPM FLUSH SKID

· Particulate Removal System (PRS) for High Velocity Oil Flushing Applications.

· 6” X 150# Inlet Flange and 4” X 150# Outlet Flange.

· 4 Basket #2 Bag Filter Pre-Filer Housing

· 5 Element 636 Series Filter Vessel with 636 Series Filter Elements in boxes for future loading.

· Gear Pump with Built In Relief Valve Set

· 60 kW Oil Heater and Inlet Strainer.

· Sight Flow Indicator.

· Variable flow from 150 to 500 GPM @ 80 PSI Max Pressure

· 2.5” Diameter 0-160 Process Gauge, 0 to -30” Hg Inlet Gauge, 0-50 PSID Differential Pressure Gauges.

· Low Point Drains on Pump, Heater and Filter Housings with Upstream & Down Stream Sample Ports.  Air Purge Valve located at heater section to between discharge check valve and inlet butterfly valve – this allows you to purge all oil out of the system’s discharge hoses and inlet hoses by simply opening and closing the inlet butterfly valve.

· 60 kW Immersion Heater – 2 Circuit.

· 480 V / 3 / 60 Hz Power –  96 Amps w/ Heater Off, 126 with Heater Circuit 1 On, and 176 Full Load Amps with Both Heater Circuits On.

· NEMA 4 Control Panel with Digital Heater Control, VFD Speed Controls, Push to start / Red Push to Stop Heater Selector Switche w/ Indicator Lights, Heater Process and High Temp Control Modules and VFD Digital Controls.  Electrical Panel has an internal venting.

· Forklift Slots on all 2 sides.

5’ Depth X 9’ Width X 7’ Height @ 7,000 lbs

900 GPM HIGH VELOCITY OIL FLUSH SKID

900 GPM FLUSH SKID

· Particulate Removal System (PRS) for High Velocity Oil Flushing Applications.

· 6” X 150# Inlet Flange and 4” X 150# Outlet Flange.

· 12 Element 640 Series Filter Vessel with 640 Series Filter Elements in boxes for future loading.

· Gear Pump with Built In Relief Valve Set

· 75 kW Oil Heater and Inlet Strainer.

· Sight Flow Indicator.

· Variable flow from 300 to 900 GPM @ 80 PSI Max Pressure

· 2.5” Diameter 0-160 Process Gauge, 0 to -30” Hg Inlet Gauge, 0-50 PSID Differential Pressure Gauges.

· Low Point Drains on Pump, Heater and Filter Housings with Upstream & Down Stream Sample Ports.  Air Purge Valve located at heater section to between discharge check valve and inlet butterfly valve – this allows you to purge all oil out of the system’s discharge hoses and inlet hoses by simply opening and closing the inlet butterfly valve.

· 75 kW Immersion Heater – 1 Circuit.

· 480 V / 3 / 60 Hz Power –  124 Amps w/ Heater Off, 215 Full Load Amps with Heater On.

· NEMA 4 Control Panel with Digital Heater Control, VFD Speed Controls, Push to start / Red Push to Stop Heater Selector Switch w/ Indicator Lights, Heater Process and High Temp Control Modules and VFD Digital Controls.  Electrical Panel has an internal venting.

· Forklift Slots on all 2 sides.

· 5’ Depth X 9’ Width X 8’ Height @ 6,700 lbs.

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